Brother MFC 8540DN ADF D0016R001 Rolller Repair Guide
Below you will find the Brother MFC 8540DN ADF D0016R001 Rolller Repair Guide followed by links to purchase the replacement parts to fix problems with the ADF separation pad. These pads seem to last around 50,000 before they start multiple feeding and causing other issues.
One other recognized problem with this type of pads is that they might come to be removed from the holder assembly. During these moments, the documents knocks the top lip of the plate as it passes over and causes the document to jam up right beneath the roller assembly. Typically, replacing of the separation pad is needed once this takes place.
Currently some technicians choose to swap both parts simultaneously. So down below I’ve included both parts for purchase. Now if you merely have 50,000 pages through the ADF or if you aren’t tech savvy then you usually only need or should attempt to replace the ADF separation pad.
Brother MFC 8540DN cover ASSY, Document stopper Removal
1. Open the ADF cover ASSY. Release the two bosses to remove the ADF cover ASSY
from the ADF unit.
2. Release the two bosses to remove the document stopper from the ADF unit.
Brother MFC 8540DN Gear cover, ADF front cover, Document sub tray
1. Release each hook to remove the gear cover from the ADF unit.
2. Remove the two taptite cup B M3x10 screws. Release each hook to remove the ADF
front cover from the ADF unit.
Brother MFC 8540DN Document separate roller ASSY
1. Release the lock of the conductive bushing to remove the document separate roller
ASSY from the ADF unit.
Brother MFC 8540DN separation holder ASSY Removal
1. Remove the taptite cup B M3x10 screw to remove the ADF separation holder ASSY
from the ADF unit.
