Savin 3515F AX440202 Fuser Lamp Replacement Procedure

 

Savin 3515F AX440202 Fuser Lamp Replacement Instructions

Below you will find the illustrated Savin 3515F AX440202 Fuser Lamp Replacement instructions. Yeah, I know, these machines are getting on in age. Excuse me, I just happened to look up the instructions, saw they were pretty straight forward, and found out you can still get the parts. So, I figured what the heck.

Lets face it. Over time the Upper hot roller coating will start to break down and either toner will start sticking to it leaving ghosting down the page or in some cases the pick fingers or thermistors will eat into the surface of the hot roller. Below you will find a link to order in a replacement hot roller and the illustrated instructions on how to replace it in your machine.

Savin 3515F AX440202 Fuser Lamp
Part Numbers
Ricoh AE01-1086, AE01-1061, C2114-7780, AE011086, AE011061
Savin AE01-1086, AE01-1061, C2114-7780, AE011086, AE011061
Gestetner AE01-1086, AE01-1061, C2114-7780, AE011086, AE011061
Lanier AE01-1086, AE01-1061, C2114-7780, AE011086, AE011061
Nashuatec AE01-1061

1. Savin 3515F FUSING UNIT
CAUTION : Before handling the fusing unit, make sure that the unit is cool enough. The fusing unit can be very hot.
1. Copy tray

2. Open the right door.
3. Connector cover [A] (! x 1)
NOTE: When reinstalling, attach the ground wire.
4. Fusing unit [B] (! x 2, ” x 4)

2. Savin 3515F EXIT SENSOR
1. Fusing unit
2. Exit sensor [A] (” × 1)

3-4. Savin 3515F HOT ROLLER STRIPPER PAWLS
CAUTION: Do not damage the hot roller stripper pawls and the tension springs.
1. Fusing unit
2. Separate the fusing unit into two sections: the hot roller section [A] and the pressure roller section [B]
NOTE: After removing the screws, lower the pressure roller section about halfway and then slide it toward the front side to detach it.
3. Support rollers [C]
4. Hot roller stripper pawls [D]
NOTE: Remove the spacer [E] if you are removing the hot roller assembly

5-6. Savin 3515F HOT ROLLER & FUSING LAMP
CAUTION: Do not touch the fusing lamp and rollers with your bare hands.
1. Hot roller stripper pawls and spacers
2. Hot roller assembly [A] (! x 2)
3. Fusing lamp [B]
NOTE: When reassembling, check that the direction of the fusing lamp is correct [C][D].
4. Hot roller [C] (2 C-rings, 1 spacer, 1 gear, 2 bushings, 1 cover [D])
Reassembling Use caution:
• The fusing lamp is positioned correctly.
• The fusing lamp does not touch the internal part of the hot roller.

7. Savin 3515F THERMO-SWITCH AND THERMISTOR
1. Hot roller assembly
2. Thermo-switches [A][B] (! x 2 for each)
3. Thermistor [C] (! x 1)
Reassembling : Make sure the following:
• The thermistor is in contact with the hot roller.
• The hot roller turns smoothly.

8-9. Savin 3515F PRESSURE ROLLER
1. Separate the fusing unit into two sections
2. Fusing entrance guide [A]
3. 2 springs [B][C]
4. 2 pressure arms [D][E]
5. Bushing [F]
6. Pressure roller [G]

Savin 3515F AX440202 Fuser Lamp Replacement Instructions – Illustrated

Savin 3515F AX440202 Fuser Lamp Replacement
Now, if you are up to it and decide it might be in your best interest to just rebuild the whole unit then click on the link below and get the fuser 90K PM Kit. You’ve will already have done most the work anyway and buying the kit will save you money over buying and replacing the parts piece by piece.

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